Forklift Handling Testing

Written by Dr. Bhargav Raval | Updated: February 12, 2026

Forklift Handling Testing

Written by Dr. Bhargav Raval |  Updated: February 12, 2026
Aerospace aluminum alloy panels after salt spray corrosion test showing coating protection

Forklift Handling Testing

Forklift handling testing is a form of assessment that determines the durability of unitized loads, or large cases and crates when subjected to mechanical handling. The purpose of this testing is to make sure that the goods remain safe and secure during their journey from one place to another and to make sure that the design of the packaging can handle the stresses of the distribution cycle.

Testing packages for forklift handling compliance is essential for ensuring the goods are suitably secure, as defective packaging can lead to costly product repairs and lost sales. The benefits of this testing include cost-effective distribution, assurance in product launch, increased customer satisfaction, increased market share, and shortened time from product to market.

The ASTM D6055: Mechanical Handling of Unitized Loads and Large Shipping Cases and Crates test is recommended by Keystone. To conduct the test a forklift with the capacity to handle the test specimens is used. The first part of the test is the flat push and rotate whereby a palletized product is placed on a level surface and pushed forward for a distance of 40 inches before turning 90 degrees. The second part of the test is the elevated push and pull test whereby the fork blades are inserted into the pallet to a depth that will lift one edge of the pallet four inches off the ground. The pallet is then pushed 40 inches and dropped to the ground, before being raised and lowered to its original position. This test is repeated for each possible pallet entrance direction.

ABOUT AUTHOR

Dr. Bhargav Raval is a Materials Scientist and Client Engagement Engineer with expertise in nanomaterials, polymers, and advanced material characterization. He holds a Ph.D. in Nanosciences from the Central University of Gujarat, where his research focused on graphene-based materials for flexible electronics. Professionally, he has led R&D in sensor technologies and coatings, including polymer-functionalized piezoelectric sensors for breath-based cancer diagnostics. In his current role, Dr. Raval works closely with clients to understand technical requirements, design testing strategies, and deliver tailored solutions in materials selection, failure analysis, and performance evaluation. He effectively bridges scientific depth with practical outcomes, ensuring client-focused project execution. With peer-reviewed publications in high-impact journals and a proven record of applying materials science to real-world challenges, Dr. Raval continues to drive innovation at the intersection of research, engineering, and client engagement.
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