ASTM D2842 Water Absorption Testing for Rigid Cellular Plastics

This test method, ASTM D2842, involves measuring the change in buoyant force caused by immersion to determine the water absorption of rigid cellular polymers. The values expressed in SI units should be considered as standard.

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    ASTM D2842 Water Absorption Testing for Rigid Cellular Plastics

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    • Overview
    • Scope, Applications, and Benefits
    • Test Process
    • Specifications
    • Instrumentation
    • Results and Deliverables

    Overview

    ASTM D2842 describes a standardised method for determining the water absorption of rigid cellular plastics (rigid foam). Water absorption is an important property for foam insulation and structural foam applications because absorbed moisture increases thermal conductivity, reduces mechanical strength, and can promote long-term dimensional instability.

    The test involves immersing a precisely measured rigid foam specimen in distilled water at a specified depth and temperature for a defined period. After immersion, the specimen is removed, surface-dried, and reweighed. Water absorption is calculated as the volume of water absorbed per unit of specimen surface area, or as a percentage of specimen volume. This data allows designers and specifiers to assess the foam’s suitability for wet or humid service environments.

    Scope, Applications, and Benefits

    Scope

    ASTM D2842 evaluates:

    • Volume of water absorbed per unit area of rigid cellular plastics
    • Percent water absorption by volume
    • Open-cell content influence on water uptake
    • Effect of immersion depth and temperature on absorption
    • Long-term moisture resistance of foam insulation
    • Comparative water absorption across foam types and densities

    Applications

    • Building and construction insulation boards
    • Cold storage and refrigeration panel cores
    • Roofing system insulation
    • Below-grade foundation insulation
    • Marine and offshore foam applications
    • Pipe and equipment insulation
    • Sandwich panel core materials

    Benefits

    • Predicts moisture resistance in wet service environments
    • Supports material selection for below-grade or marine use
    • Provides data for thermal performance modeling
    • Enables compliance with building code moisture requirements
    • Identifies foam formulations with excessive open-cell content
    • Reduces long-term insulation degradation risk

    Test Process

    Specimen Preparation

    Rigid foam specimens are cut to specified dimensions, measured, and weighed.

    1

    Immersion

    Specimens are submerged at the specified depth in distilled water at the test temperature.

    2

    Duration

    Specimens remain immersed for the required test period (typically 96 hours).

    3

    Post-Immersion Measurement

    Specimens are removed, surface water is blotted, and specimens are reweighed immediately.

    4

    Technical Specifications

    ParameterDetails
    Applicable MaterialsRigid cellular plastics / rigid foam materials
    Specimen TypesCut foam specimens, typically rectangular blocks or sheets
    Immersion Condition5.1 cm (2 in.) water head
    Standard Test Duration96 hours
    Test EnvironmentControlled ambient laboratory conditions

    Instrumentation Used for Testing

    • Water immersion tank with temperature control
    • Analytical balance
    • Digital calipers for specimen dimensioning
    • Blotting paper or absorbent cloth
    • Timer
    • Data recording system

    Results and Deliverables

    • Water absorption volume per unit area
    • Percent water absorption by volume
    • Pre- and post-immersion mass records
    • Specimen dimensional data
    • Quality assurance reports

    Frequently Asked Questions

    It measures the amount of water absorbed by rigid cellular plastics after immersion for a specified time period.

    The standard immersion period is 96 hours, unless otherwise agreed between the manufacturer and purchaser.

    This test is commonly used for rigid foam insulation boards, polyurethane foams, polystyrene foams, and other cellular plastics.

    It helps evaluate moisture resistance, dimensional stability, and insulation performance of foam materials in service.

    It is widely used in construction, insulation, packaging, automotive, and polymer manufacturing industries.

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