What is an Optical Square in Metrology?

Written by Dr. Bhargav Raval | Updated: September 18, 2025

A specialized tool used in metrology and numerous engineering applications for measuring and verifying the squareness or perpendicularity of surfaces or components is an optical square, also known as a precision square or square prism. It is a crucial tool for accurate measurements and alignment work.

Optical square applications in metrology

Examining the squareness or right-angle alignment of machine parts, reference surfaces, or workpieces is the main function of an optical square. Two surfaces must be perpendicular to one another in order to complete numerous engineering and manufacturing operations, and it aids in ensuring this.

Alignment and calibration: A variety of optical and mechanical systems can be aligned and calibrated using optical squares. They can be used, for instance, to align the axes of machine machines or the optical components in laser systems.

Surface Inspection: To evaluate the flatness and perpendicularity of machined surfaces or other components, optical squares are employed in surface inspection duties.

Verification of Squareness Standards: In metrology laboratories, optical squares are employed as reference tools to check the precision of other squareness standards.

Advantages of Optical Squares

High Precision: Optical squares are manufactured with high precision, ensuring accurate and reliable squareness measurements.

Non-Contact Measurement: Since the optical square relies on light reflection and transmission, it provides a non-contact measurement method, which eliminates the risk of surface damage.

Versatility: Optical squares can be used for a wide range of applications, making them a versatile tool in metrology and precision engineering.

Quick and Easy to Use: Optical squares offer a straightforward and user-friendly method for determining squareness, making them efficient for various alignment tasks.

In conclusion, an optical square is a valuable tool in metrology, offering a reliable and precise means of checking squareness and perpendicularity in various engineering and alignment applications. Its ability to provide non-contact measurements and high accuracy makes it a preferred choice in precision industries.


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