Damage Resistance Test of Sandwich Constructions

Written by Vishal Ranjan | Updated: September 26, 2025

Damage Resistance Test of Sandwich Constructions

Sandwich constructions are widely used in various industries due to their unique properties, such as high strength-to-weight ratio, excellent thermal and acoustic insulation, and good energy absorption capacity. These constructions typically consist of two thin, stiff face sheets bonded to a lightweight core material. However, they can be susceptible to damage from impacts, punctures, and other external forces. Therefore, it is essential to perform damage resistance tests on sandwich constructions to ensure their structural integrity and reliability.

The damage resistance test involves subjecting the sandwich construction to a series of impact loads using a drop weight impact tester. The tester consists of a free-falling weight that strikes the sample, causing damage to the sandwich construction. The weight is usually dropped from a specified height, and the impact energy is measured using a load cell. The sample is inspected after each impact to assess the damage, and the test continues until the sandwich construction fails.

The damage resistance test can provide valuable information about the strength and durability of sandwich constructions. It can help manufacturers evaluate the performance of different sandwich constructions, identify areas of weakness, and optimise their designs. Additionally, it can be used to assess the impact resistance of sandwich constructions in various applications, such as aerospace, automotive, marine, and construction.

To ensure accurate and reliable results, several factors must be considered during the damage resistance test. These include the sample preparation, the test method, and the data analysis. For example, the sample should be prepared according to the manufacturer’s specifications, and the test method should be standardised to ensure consistency and repeatability. Additionally, the data analysis should be performed using appropriate statistical methods to ensure the accuracy and reliability of the results.

Video 01: Sandwich panel impact test

 


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