Introduction:
ASTM D1693 is the standard test method for ethylene plastics’ environmental stress cracking resistance. The resistance is estimated by immersing unstressed and prestressed specimens into chemicals at increased temperatures. As outlined in the test method, the controlled introduction of a defect introduces high local multiaxial stresses. Environmental stress cracking has been seen to occur most frequently in these circumstances. The resulting ESCR value may indicate polyethylene resins’ slow crack growth susceptibility.
ESC is one of the foremost causes of plastic challenges. It is, in fact, the process of developing cracks in plastic material due to the combined action of stress and exposure to some chemicals. ASTM D1693 is globally recognized as a test method for evaluating environmental stress cracking in plastics, which provides a systematic approach to assess the resistance of plastic materials against such failure.
The following article elaborates on ASTM D1693 and the techniques devised to minimize the related risks of ESC. It will be informative and valuable reading for material engineers, product designers, and quality assurance professionals.
Understanding Environmental Stress Cracking (ESC)
Environmental stress cracking, or ESC is a type of defect found in plastics. It occurs when plastic materials are subjected to stress and certain chemicals. Stress is produced by mechanical forces on the material, such as tension or compression, or it can be induced by the environment, such as temperature changes or UV radiation.
Most of the chemicals that cause ESC are those the plastic is likely to come into contact with during its use. These could be cleaning agents, lubricants, or even the chemicals that the plastic is supposed to hold. Knowing these factors protects your plastic from failure and provides insights into how to repair stress cracks in your plastic.
There are some important things to realize about ESC:
- It is the leading cause of plastic failure, accounting for up to 30% of all plastic component failures.
- Despite the appearance of being resistant to such deterioration, ESC can occur under relatively low-stress conditions where the material would not normally be expected to fail.
- The rate of ESC is influenced by the amount and duration of the applied stress and the chemicals involved.ESC may lead to catastrophic failure of the plastic part with little or no visible warning in advance. Depending on the molecular structure and additives used, plastic can be prone to ESC.
Scope of ASTM D1693 in ESC Evaluation
ASTM D1693 is the standard test method for evaluating the resistance of plastics to environmental stress cracking (ESC). It was created by ASTM International, a well-recognized international leader in developing standards for materials, products, systems, and services. This test method is widely used in the manufacturing or end-use of plastic components. It helps to identify types of plastics that are more ESC-resistant and, therefore, better suited for some uses.
Sample Size:
The testing plastic specimens are usually shaped into loops or U shapes to establish the stress concentration at the bent.
The ASTM D1693 Testing Process
The ASTM D1693 test ranks a plastic material’s performance against environmental stress cracking. The specimens are exposed to a particular chemical agent according to their anticipated use. The duration of the testing is variable but usually runs into a few hundred hours. During this time, the specimens are continually monitored for any cracking tendencies.
Result
The results of an ASTM D1693 test are analyzed. Parameters considered include the number, location, and size of cracks.
All this information helps estimate the plastic material’s resistance to environmental stress cracks in rear light plastic.
Factors Affecting Environmental Stress Cracking in Plastics
| Factors Affecting ESC | Prevention of ESC |
| Chemical composition and physical properties of the plastic | Ensuring the selection of ESC-resistant materials. |
| Environmental conditions or chemical exposure. | Designing products to avoid stress concentrations |
| Stress Concentratiors in the plastic component. | Optimizing processing techniques to minimize internal stresses. |
Conclusion
ASTM D1693 is a critical tool in the plastics industry. It standardizes the methods for determining the susceptibility of plastics to environmental stress cracking. Such information is so crucial in material selection and quality control procedures. Early detection of the potential for weakness enables manufacturers to avoid product failure. Additionally, understanding the causes of stress cracking can inform approaches on how to repair stress cracks in plastic, ensuring the longevity and safety of plastic products. Therefore, ASTM D1693 is a tool in the fight against environmental stress cracks in rear light plastic. It helps ensure plastic products’ durability, long-life safety, and performance.
FAQs
ASTM D1693 is the standard test method for ethylene plastics' environmental stress cracking resistance. The resistance is estimated by immersing unstressed and prestressed specimens into chemicals at increased temperatures.
It is a process that occurs in plastic materials when they are subjected to stress and certain chemicals. Stress is produced by mechanical forces on the material, such as tension or compression, or it can be induced by the environment, such as temperature changes or UV radiation.
Prevention of ESC can be achieved by abiding the following steps: By ensuring the selection of ESC-resistant materials, By Designing products to avoid stress concentrations and By optimizing processing techniques to minimize internal stresses.
The specimens are exposed to a particular chemical agent according to their anticipated use. The duration of the testing is variable but usually runs into a few hundred hours. During this time, the specimens are continually monitored for any cracking tendencies.
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