Introduction to ASTM D6653/D6653M-13 High Altitude Packaging Testing by Vacuum Method

The test procedure ASTM D6653/D6653M-13 intends to assess the impact of the conditions of the higher altitudes upon the packaging systems by simulation of the vacuum. It covers all packaging systems: the semi-rigid, the rigid, flexible, and composite containers, most frequently employed for pharmaceuticals, foodstuffs, electronics, and industrial products.

ASTM D6653/D6653M-13 supplies the controlled test conditions to match diminished atmospheric pressure experienced at higher altitudes, so producers are capable of checking deflection or leak resistance, sealing effectiveness, and packaging structural integrity. Packaging vacuum tracking assists in qualifying suspect failure locations and verifying packaged material homogeneity and integrity.

Scope of ASTM D6653/D6653M-13 High Altitude Packaging Test

ASTM D6653/D6653M-13 specification identifies the packaging response to low ambient pressure. This procedure simulates air transportation, warehouse or shipping, or shipping at high altitudes and gives details of pressure-induced effects like bulging, collapse, or seal failure.

The test procedure applies to container shapes and sizes of any form – bottles, cans, cartons, flexible pouches, and vacuum pack containers – and allows packaging producers to predict packaging integrity upon transportation at elevation. Test outputs are container material, shape, fill level, and type of closure dependent, and provide a detailed understanding of packaging strength under ambient pressure conditions.

ASTM D6653/D6653M-13 Test Procedure

During the ASTM D6653/D6653M-13 test procedure, the packaging specimens are sealed within a vacuum chamber where the chamber pressure gradually decreases to mimic commercial airline cruising altitudes, usually matched with the pressure found there.

It comprises the following stages:

  • Sample Preparation:
    The package systems are filled, sealed, and conditioned according to the requirements of the product to get steady test conditions.

  • Vacuum Application:
    The vacuum chamber, which is maintained under controlled conditions, is pumped out to the desired target pressure, and all of the specimens receive the same exposure.

  • Observation and Measurement:
    Package specimens are observed for deformation, leakage, bursting, or structural failure. Important observations are bulging of collapsible containers, shape deformation of strong containers, and seal integrity.

  • Recording Results:
    Any failure, permanent deformation, or seal compromise is documented. Pass/fail decisions are made by preestablished tolerance limits of structural transformation and leakage.

This test provides a repeatable and standardized method of determining the packaging quality under simulated low-pressure situations, so the manufacturer can be assured of the quality and safety of the product.

Specimens and Equipment

Particulars

Details

Sample details

Filled and sealed packaging containers, including bottles, cans, cartons, and flexible pouches

Sample preparation

Conditioned as per product specifications, avoiding pre-existing damage

Equipment

Vacuum chamber capable of simulating low-pressure conditions corresponding to high altitudes

Observation parameters

Deformation, leakage, burst, or seal compromise

Environmental control

Temperature and humidity may be controlled to match shipping or storage conditions

Results

The ASTM D6653/D6653M-13 method produces a clear evaluation of a packaging system’s resistance to altitude-induced stress. Key results include:

  • Presence or absence of leaks
  • Bulging or deformation of the container angle
  • Seal integrity under vacuum conditions
  • Suitability of packaging for air carriage or warehousing at higher altitudes

By measuring these effects, producers are able to make informed choices on material selection, closure construction, and packaging shape to maximize product integrity.

Conclusion

The ASTM D6653/D6653M-13 Standard Test Method for Determining the Effects of High Altitude on Packaging Systems by Vacuum Method provides an authentic method of assessing packaging performance under low pressure. This procedure ensures packaged goods retain structural integrity, resistance to leaks, and seal integrity while shipping or storing at altitudes. Test results are invaluable to quality assurance, regulatory acceptance, and material selection, and assist industries in ensuring product reliability under numerous shipping and storage situations.

Why Choose Infinita Lab for ASTM D6653/D6653M-13?

With Infinita Lab, you are guaranteed a Nationwide Network of Accredited Laboratories spread across the USA, the best Consultants from around the world, Convenient Sample Pick-Up and Delivery, and Fast Turnaround Time. 

Our team understands the stakes and subtleties of every test. Whether you’re validating a new Product, de-risking a prototype, or navigating complex compliance requirements, our specialists guide the process with rigor and clarity.  

Looking for a trusted partner to achieve your research goals? Schedule a meeting with us, send us a request, or call us at (888) 878-3090  to learn more about our services and how we can support you. Request a Quote

FAQs on ASTM D6653/D6653M-13 High Altitude Packaging Testing

What is ASTM D6653/D6653M-13?

It is a standard test method for evaluating the effects of high-altitude conditions on packaging systems using a vacuum to simulate low atmospheric pressure.

How does the vacuum method simulate high altitude?

A vacuum chamber reduces internal pressure to replicate the atmospheric conditions found at commercial airline altitudes.

Why is this test important?

It ensures packaging maintains structural integrity, leak resistance, and seal quality during air transport or high-altitude storage.


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