Seal Strength Integrity Testing

Written by Dr. Bhargav Raval | Updated: September 18, 2025

Seal Strength Integrity Testing

Written by Dr. Bhargav Raval |  Updated: September 18, 2025
Aerospace aluminum alloy panels after salt spray corrosion test showing coating protection
Aerospace corrosion testing per MIL-STD-810 evaluating alloy and coating protection performance

Seal Strength Integrity Testing

Seal Strength Integrity Testing is a method used to assess the strength of seals between flexible and rigid materials. Seal strength is important to ensure a product’s integrity and opening force. Medical device packaging often requires seal testing to guarantee that it can maintain sterility and protect against harsh environmental conditions. ASTM F88 provides a standard for testing seal strength in flexible barrier materials. 

The test is done at 23°C and 50% relative humidity and usually requires a 40-hour conditioning period. Three techniques are used in seal strength tests: Technique A, B, and C. Each technique has different grips and support placements. A tensile testing machine measures the tensile load and grip separation. The maximum seal force, or the force needed to separate the test material, is also considered. The test report includes the material being tested, the tools used, testing conditions, and any relevant details that could influence the results. 

Seal Strength Integrity Testing is an essential element of package integrity and product quality. By testing the strength of seals, manufacturers can guarantee the safety and reliability of their products.

Video 01: Packaging Seal Strength Test – ASTM F88

 

ABOUT AUTHOR

Dr. Bhargav Raval is a Materials Scientist and Client Engagement Engineer with expertise in nanomaterials, polymers, and advanced material characterization. He holds a Ph.D. in Nanosciences from the Central University of Gujarat, where his research focused on graphene-based materials for flexible electronics. Professionally, he has led R&D in sensor technologies and coatings, including polymer-functionalized piezoelectric sensors for breath-based cancer diagnostics. In his current role, Dr. Raval works closely with clients to understand technical requirements, design testing strategies, and deliver tailored solutions in materials selection, failure analysis, and performance evaluation. He effectively bridges scientific depth with practical outcomes, ensuring client-focused project execution. With peer-reviewed publications in high-impact journals and a proven record of applying materials science to real-world challenges, Dr. Raval continues to drive innovation at the intersection of research, engineering, and client engagement.
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