Focused Ion Beam SEM (FIB-SEM)

Written by Rahul Verma | Updated: February 11, 2026

Focused Ion Beam SEM (FIB-SEM)

Written by Rahul Verma |  Updated: February 11, 2026

SEM using focused ions (FIB-SEM)

Due to their versatility and precision, dual beam FIB-FESEM devices are a tool that is being used more and more in manufacturing, process development, and failure analysis. With the help of electrostatic deflectors and lenses, a focused ion beam (FIB) can be utilized to produce an extremely narrowly focused beam of ions from a reservoir source. Gallium is a common ion utilized in these instruments, however different ion sources are available for specialty purposes. The bigger mass of the ions impacts the surface with a far greater amount of energy than electrons from a SEM source, although the ions can be scanned over a sample surface to image the material using secondary electron production, similar to a SEM. This offers a way to modify, shape, prepare, and then analyze the sample for a variety of goals. To construct controlled structures or patterned conductive channels to edit or modify micro-circuitry, samples can be cut, cross-sections can be made, and materials can be deposited on the sample using gas precursors that have been introduced into the sample.

The combination of the FIB and a high-resolution SEM column produces a particularly potent analytical platform. In a short amount of time, samples can be mounted, sectioned, probed, and scanned for very accurate analytical purposes. Very fine structures in composite materials may be investigated thanks to the high magnification of the FE-SEM, superior material contrast, and low voltage imaging capabilities. EDS, EBSD, and BSE imaging are among the additional analytical methods made possible by the employment of an electron beam. This imaging accuracy also makes it simple to prepare TEM section samples that are exceedingly thin and precise in a range of materials. Using serial tomography sectioning and the high-resolution ion beam, all of these methods can be coupled to offer three-dimensional analysis with voxel resolution < 10 nm over a sizable volume.

Our diverse group of scientists can take advantage of these potent analysis approaches by utilizing our broad range of knowledge across a myriad of industries thanks to Advanced MicroAnalytical’s advantage in offering FIB-SEM service. The day after performing a 3D tomography of the catalyst particles in a fuel cell membrane, it is possible to analyze semiconductor devices for failures, and the following day it is possible to use EBSD to perform a crack propagation analysis on high tensile steels. We can provide the greatest analytical services to clients on demand thanks to our commitment to acting as a resource for them in a range of sectors.

ABOUT AUTHOR

Rahul Verma

Rahul Verma is a dedicated Materials Scientist and Testing Associate with strong expertise in materials characterization, thermal spray coatings, and advanced manufacturing technologies. With a solid foundation in Materials Science & Engineering and hands-on research in additive manufacturing, he specializes in bridging material behavior insights with practical engineering solutions. Currently serving as a Materials Testing Associate at Infinita Lab Inc. (USA), Rahul ensures precise material testing, quality assurance, and customer-focused solutions that help clients overcome complex materials challenges.

His role blends technical rigor with operations and project management, driving efficiency, reliability, and client satisfaction. Rahul’s journey spans academic and industrial research at IIT Patna, where he has contributed to advancements in plasma spray techniques, AI/ML-driven material design, and additive manufacturing.

He has also co-founded GreeNext Materials Group, pioneering sustainable battery regeneration technologies that have a significant impact on both industrial and societal applications. With professional experience in operations leadership, R&D, and client engagement, Rahul brings a results-oriented and analytical approach to materials engineering. He continues to advance innovation in coatings, material performance, and testing methodologies—focusing on durability, sustainability, and real-world applications.

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