ASTM D7661 Determining Compatibility of Personal Lubricants with Natural Rubber Latex Condoms
ASTM D7661 describes how to identify a change in the physical characteristics of non-lubricated natural rubber latex (NRL) condoms after they've been exposed to a personal lubricant. The values are expressed in SI units.

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- Overview
- Scope, Applications, and Benefits
- Test Process
- Specifications
- Instrumentation
- Results and Deliverables
Overview
ASTM D7661 is a test method standard that helps determine the compatibility of personal lubricants with natural rubber latex (NRL) condoms. Some lubricants, especially petroleum-based ones, can compromise the strength of latex and the performance of condoms.
This test method evaluates whether a lubricant significantly affects the tensile and airburst strength of non-lubricated NRL condoms and condom rings after a specified test duration. The test method helps in ensuring the safety and performance of products.

Scope, Applications, and Benefits
Scope
ASTM D7661 is related to natural rubber latex condoms, natural rubber latex condom rings, and personal lubricants in liquid or gel form. This standard evaluates the effects of lubricant exposure on the mechanical and airburst properties of natural rubber latex condoms to check their compatibility and potential degradation.
This standard specifically evaluates the effects of lubricant exposure on the following properties:
– Force at break
– Elongation at break
– Airburst pressure
– Airburst volume
Applications
- Compatibility evaluation of personal lubricants
- Condom quality assurance programs
- Regulatory compliance testing
- Product development and formulation validation
- Consumer safety verification
- Comparative lubricant performance studies, a standardised
Benefits
- Ensures condom structural integrity
- Identifies harmful lubricant formulations
- Protects end-user safety
- Supports regulatory submissions
- Provides standardized compatibility assessment
- Improves product reliability and performance consistency
Test Process
Conditioning & Immersion
Condoms/rings are conditioned at 40 °C and immersed in lubricant at body temperature for 60 minutes.
1Cleaning
Samples are removed and excess lubricant is carefully wiped off.
2Mechanical & Airburst Testing
Force at break, elongation, burst pressure, and burst volume are measured.
3Validation & Comparison
Results are compared with baseline, untreated controls, and mineral oil–exposed samples.
4Technical Specifications
| Parameter | Details |
|---|---|
| Conditioning Temperature | 40°C |
| Immersion Duration | 60 minutes |
| Applicable Materials | Natural rubber latex condoms and rings |
| Lubricant Types | Liquid and gel personal lubricants |
| Measured Properties | Breaking force (N), elongation at break (%), burst pressure (kPa), burst volume (L) |
| Output Units | N, %, kPa, L |
| Data Analysis | Mean and standard deviation for each sample group |
Instrumentation Used for Testing
- Universal tensile testing machine
- Airburst testing apparatus
- Temperature-controlled conditioning chamber
- Precision measurement instruments
- Laboratory immersion containers
- Data acquisition and analysis software
Results and Deliverables
- Mean and standard deviation of breaking force
- Mean and standard deviation of elongation at break
- Mean and standard deviation of burst pressure
- Mean and standard deviation of burst volume
- Comparative analysis against control groups
- Compatibility assessment report
- Regulatory compliance report
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Frequently Asked Questions
ASTM D7661 describes a test to evaluate whether a personal lubricant damages the tensile strength and airburst resistance of natural rubber latex condoms.
Some lubricants, particularly petroleum-based ones, may degrade latex. This compatibility test is performed to ensure that lubricants do not compromise the strength or safety of condoms.
In the test, condoms and rings are pre-conditioned at 40°C and exposed to the lubricant for 60 minutes at body temperature conditions.
This standard applies to liquid and gel personal lubricants used with condoms.
The scope applies only to natural rubber latex condoms and condom rings.
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