Electrostatic Discharge Testing / ESD Testing

Written by Vishal Ranjan | Updated: February 12, 2026

Electrostatic Discharge Testing / ESD Testing

Written by Vishal Ranjan |  Updated: February 12, 2026
Aerospace aluminum alloy panels after salt spray corrosion test showing coating protection
Aerospace corrosion testing per MIL-STD-810 evaluating alloy and coating protection performance

Electrostatic Discharge Testing / ESD Testing

ESD testing is a common procedure for assessing the safety of many products. ESD, or electrostatic discharge, occurs when two charged objects come into contact. This can cause mechanical failures, fuel vapor explosions, damage to components, and even physical harm. To test for ESD, two methods are used: air and contact. During the air method, a charged object is moved toward the test object to simulate a discharge. The contact method requires sustained contact between the ESD generator and the test object. Additionally, environmental variables such as temperature and humidity can have an effect on the test results.

Designing a product with ESD immunity is also important. This includes creating electrostatic protection zones, managing humidity, and using antistatic equipment. These measures ensure that a product will not cause or be susceptible to ESD. All of these elements come together in an EMC test to ensure that the product is compliant with certification standards. ESD testing is an essential part of this process and helps to keep people safe.

ABOUT AUTHOR

Vishal Ranjan is an experienced Materials Consultant and Structural Engineer with over 5 years of material selection, testing, and failure analysis expertise. He specializes in investigating and reconstructing material failures and providing scientifically sound recommendations rooted in advanced engineering principles. Currently serving as a Customer Engagement Manager, Vishal combines his technical background with client-focused strategies to deliver practical, high-impact solutions in materials and structural engineering. His work is grounded in a strong academic foundation: He holds an M.Tech in Structural Engineering from IIT Kanpur, one of India's premier engineering institutions. Vishal’s approach is both analytical and results-driven.... Read More

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