Real-Time X-Ray (RTX) Inspection Testing for Electronics & Components
Real time X-ray is a non-destructive technique of conducting X-Ray imaging of a test subject while it is in motion or in operation. Laboratory or field testing with safety precautions is done depending on the size of the test object.
TRUSTED BY
- Overview
- Scope, Applications, and Benefits
- Test Process
- Specifications
- Instrumentation
- Results and Deliverables
Real-Time X-Ray (RTX) Testing Overview
Real-Time X-Ray (RTX) testing is a non-destructive inspection technique that visualizes the internal structure of materials and components while they are in operation or in motion. It uses X-rays to penetrate the object and produce continuous live images based on variations in density and thickness.
Unlike conventional radiography, RTX provides immediate imaging and dynamic monitoring, enabling operators to observe internal processes and detect defects in real time. This makes it highly effective for quality control, failure analysis, and real-time inspection in manufacturing and research applications.
Scope, Applications, and Benefits
Scope
Real-Time X-Ray (RTX) testing evaluates:
- Internal structure and defects in real time
- Density variations and structural anomalies
- Assembly integrity and component positioning
- Dynamic processes inside materials
- Quality and reliability of components
Applications
- Electronics and PCB inspection (solder joints, BGA)
- Aerospace and automotive components
- Welding and fabrication processes
- Medical device inspection
- Security screening and baggage inspection
Benefits
- Non-destructive and real-time inspection
- Immediate detection of internal defects
- Enables monitoring of dynamic processes
- Improves quality control and production efficiency
- Suitable for both metallic and non-metallic materials
Real-Time X-Ray (RTX) Test Process
Sample Preparation
Test object is positioned between X-ray source and detector system.
1X-Ray Exposure
X-rays are transmitted through the sample during operation or static condition.
2Image Capture
Real-time images are generated using detectors and image intensifiers.
3Data Analysis
Live images are analyzed to identify defects, misalignments, or structural variations.
4Real-Time X-Ray (RTX) Technical Specifications
| Parameter | Details |
|---|---|
| Applicable Materials | Metals, polymers, composites, electronics |
| Voltage Range | ~20 kV to 180 kV (microfocus systems) |
| Imaging Type | Continuous live imaging |
| Detection System | Digital detector / image intensifier |
| Measured Outputs | Internal defects, density variations |
Instrumentation Used for Testing
- X-ray source (microfocus or standard tube)
- Image intensifier or flat-panel detector
- Digital imaging and processing system
- Sample positioning and rotation stage
- Shielding and safety systems
- Data acquisition software
Results and Deliverables
- Real-time radiographic images/video
- Detection of internal defects and anomalies
- Assembly and structural integrity assessment
- Process monitoring data
- Inspection report with analysis
Partnering with Infinita Lab for Optimal Results
Infinita Lab addresses the most frustrating pain points in the Real-Time X-Ray (RTX) testing process: complexity, coordination, and confidentiality. Our platform is built for secure, simplified support, allowing engineering and R&D teams to focus on what matters most: innovation. From kickoff to final report, we orchestrate every detail—fast, seamlessly, and behind the scenes.
Looking for a trusted partner to achieve your research goals? Schedule a meeting with us, send us a request, or call us at (888) 878-3090 to learn more about our services and how we can support you. Request a Quote
Frequently Asked Questions
Real-time X-ray testing is a non-destructive method that provides continuous imaging of internal structures using X-rays, allowing instant detection of defects and monitoring of processes.
Conventional radiography produces static images, while RTX provides live imaging, enabling real-time observation and faster defect detection during operation.
RTX can detect cracks, voids, misalignments, solder defects, inclusions, and internal structural anomalies in components and assemblies.
Industries such as electronics, aerospace, automotive, medical devices, and security use RTX testing for quality control and inspection.
It enables immediate detection of defects and continuous monitoring of processes, improving product quality, reducing failures, and increasing production efficiency.
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