ASTM D1042: Plastic Linear Dimensional Change Testing Services
ASTM D1042-12 describes the changes in plastics caused by exposure to heat and moisture. Dimensional changes such as expansion and shrinkage take place due to exposure of plastic to heat and moisture.

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- Overview
- Scope, Applications, and Benefits
- Test Process
- Specifications
- Instrumentation
- Results and Deliverables
What Is ASTM D1042 Plastic Linear Dimensional Change?
ASTM D 1042 testing is a standardized procedure for determining the dimensional changes that plastic materials undergo as a result of exposure to high-temperature, moisture environments. ASTM D 1042 testing specifies the procedures for specimen preparation, exposure, and measurement that are necessary for determining the dimensional stability of plastic sheet, rod, tube, and molded materials subjected to a controlled heat and moisture environment, thereby providing materials engineers, product designers, and manufacturers with dimensional stability data for plastic materials.
Applications and Benefits of ASTM D1042 Plastic Linear Dimensional Change Testing
Scope
ASTM D 1042 is a test standard that assesses dimensional changes in plastic materials by measuring specific dimensions before and after exposure to high temperatures and humidity, and determining the percentage change in dimensions due to thermal expansion, moisture absorption, and heat- and moisture-induced effects on plastic material geometry.
ASTM D 1042 testing evaluates:
- Dimensional changes in plastic materials caused by elevated temperature exposure
- Moisture-induced dimensional changes in plastic sheet, rod, tube, and molded materials
- Combined heat and moisture dimensional stability of plastic material systems
- Percentage linear dimensional change across defined specimen geometry directions
- Compliance with defined dimensional stability requirements for plastic materials
Applications
- Thermoplastic and thermoset sheet, rod, and tube materials requiring dimensional stability data
- Molded plastic components for precision applications requiring thermal and moisture stability
- Electrical insulation and electronic plastic components are subject to heat and humidity exposure
- Automotive and industrial plastic components operating in elevated temperature environments
- Material suppliers and processors requiring ASTM D 1042 dimensional stability test data
Benefits
- Provides reliable dimensional stability data for plastic material selection and design
- Supports material specification compliance and supplier verification programs
- Identifies dimensional instability deficiencies in plastic materials before production
- Delivers traceable dimensional change test records for engineering and research submissions
- Reduces design risk by verifying plastic dimensional stability early in the approval cycle
Our ASTM D1042 Testing Procedure
Sample Preparation
Plastic specimens measured to defined dimensions and conditioned per ASTM D 1042 requirements.
1Heat & Moisture Exposure
Specimens exposed to defined elevated temperature and humidity conditions for specified duration.
2Post-Exposure Measurement
Specimen dimensions re-measured after exposure and dimensional changes calculated.
3Data Analysis & Reporting
Percentage dimensional change assessed against acceptance criteria for test compliance result.
4ASTM D1042 Test Parameters and Requirements
| Parameter | Details |
|---|---|
| Applicable Materials | Thermoplastic, thermoset, sheet, rod, tube, and molded plastic materials |
| Specimen Geometry | Defined specimen dimensions per ASTM D 1042 requirements |
| Exposure Conditions | Defined elevated temperature and humidity levels per ASTM D 1042 |
| Measured Parameters | Linear dimensional change before and after heat and moisture exposure |
| Measured Outputs | Percentage dimensional change values and test compliance result |
- Environmental conditioning chamber with temperature and humidity control
- Precision dimensional measurement tools for specimen geometry measurement
- Calibrated micrometer and vernier caliper for length and thickness measurement
- Specimen conditioning equipment for pre-test equilibration
- Precision balance for mass change measurement, where applicable
- Data acquisition and test reporting system
Equipment and Instrumentation Used for ASTM D1042 Testing
What You Receive: Test Report, Data, and Certification
- Pre- and post-exposure dimensional measurement data for all tested plastic specimens
- Percentage dimensional change values in defined measurement directions per ASTM D 1042
- Statistical summary of dimensional change results across the test specimen set
- Test compliance result assessed against the defined material dimensional stability requirements
- ASTM D 1042 test report for material approval, design verification, and supplier assessment submissions
ASTM D1042 Plastic Linear Dimensional Change FAQs
ASTM D1042-12 assesses dimensional changes and physical effects in plastic materials after they are exposed to controlled heat and moisture. It helps determine the stability and performance of plastics in humid and high-temperature environments.
Heat and moisture can cause plastics to swell, warp, or lose strength. ASTM D1042-12 helps manufacturers understand how environmental exposure affects dimensional stability and reliability during long-term product use.
ASTM D1042-12 is often used for thermoplastics, thermosets, molded plastic parts, and polymer sheets found in electronics, automotive components, consumer goods, and industrial equipment that are exposed to humid environments.
ASTM D1042-12 testing places plastic samples in controlled temperature and humidity settings for set periods. It then measures any changes in size or physical effects to assess how stable the material is when exposed to both heat and moisture.
ASTM D1042-12 assesses environmental effects in controlled lab settings. It may not reflect the complicated conditions found in the real world. In those situations, extra stresses, chemicals, or mechanical loads can affect how plastic materials perform over time.
Why Choose Infinita Lab for Plastic Linear Dimensional Change Testing
At the core of this breadth is our network of 2,000+ accredited laboratories across the USA, offering access to over 10,000 testing methods and analytical services. From advanced materials characterization (SEM, TEM, RBS, XPS) to mechanical, chemical, environmental, biological, and standardized ASTM/ISO-compliant testing, we deliver unmatched flexibility, specialization, and scale. You are never limited by geography, facility, or methodology — Infinita Lab connects you to the right expertise and testing solution, every time.
Looking for an Accredited Partner for ASTM D1042 Plastic Linear Dimensional Change Testing?
Send query us at hello@infinitalab.com or call us at (888) 878-3090 to learn more about our services and how we can support you.

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