Lightning Testing and Surge Immunity Testing

Written by Vishal Ranjan | Updated: April 15, 2026

Lightning Testing and Surge Immunity Testing

Written by Vishal Ranjan |  Updated: April 15, 2026
Aerospace aluminum alloy panels after salt spray corrosion test showing coating protection
Aerospace corrosion testing per MIL-STD-810 evaluating alloy and coating protection performance

Lightning Testing and Surge Immunity Testing

Indirect lightning strikes can have a detrimental effect on equipment and components. Lightning can jump from one item to another, resulting in side flashes, or it can travel through the ground and affect items further away from the strike location. Electronic components can be affected as the voltage and electromagnetic radiation surge through the cabling. Aircraft and its components are especially vulnerable to the effects of indirect lightning.

To protect components and systems from such events, surge immunity testing can be conducted. Testing can involve different injection techniques such as capacitance, ground current, pins, and transformers. Design techniques, including additional conductors, bond straps, and reduced bond impedance, can reduce the effects of indirect lightning.

For reliable protection from the unpredictable effects of indirect lightning, it is important to collaborate with an experienced lightning test lab. Surge immunity testing is a key part of the certification process for aviation equipment and associated electronics.

ABOUT AUTHOR

Vishal Ranjan is an experienced Materials Consultant and Structural Engineer with over 5 years of material selection, testing, and failure analysis expertise. He specializes in investigating and reconstructing material failures and providing scientifically sound recommendations rooted in advanced engineering principles. Currently serving as a Customer Engagement Manager, Vishal combines his technical background with client-focused strategies to deliver practical, high-impact solutions in materials and structural engineering. His work is grounded in a strong academic foundation: He holds an M.Tech in Structural Engineering from IIT Kanpur, one of India's premier engineering institutions. Vishal’s approach is both analytical and results-driven.... Read More

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