Automated Steel Billet Checkweigher

Written by Dr. Bhargav Raval | Updated: September 9, 2025

Automated Steel Billet Checkweigher

Written by Dr. Bhargav Raval |  Updated: September 9, 2025

Automated Steel Billet Checkweigher

Tailored automation

What is customized automation, exactly? With a tailored automation system, we take your existing process and automate it to increase productivity and quality while reducing duplication and error. Our tailored method is used when certain operations can’t typically be automated using an “out of the box” option. How does this appear? A producer may use a robotic arm to move several products in inefficient processes instead of physically moving them, or they may slide objects onto conveyors. In addition, they may wish to reduce waste in product production.  We have a whole staff dedicated to creating unique automation solutions in case you want to further enhance your procedure!

Steel billet checkweigher that is automated

“The Billet Saw scale was developed in association with Mooney Saws to work with their Nishijimax Billet Saw,” reads the newest unique system our team created. The system’s main goal is to reduce waste produced by out-of-tolerance cut billets, which can also impair stamping machinery later on. In addition to confirming that the cut billets fall within the saw’s strict tolerances, our system also relays the weights to the blade so that any irregularities may be immediately corrected by adjusting the cut lengths.

Weighing the billets in 2-gram increments, our technology briefly stops the billet on the scale to take the most exact measurement possible and determine whether it is a pass or fail. The total weighing cycle time is planned to average around 2 seconds per billet to reduce any potential impact on manufacturing throughput.

ABOUT AUTHOR

Dr. Bhargav Raval is a Materials Scientist and Client Engagement Engineer with expertise in nanomaterials, polymers, and advanced material characterization. He holds a Ph.D. in Nanosciences from the Central University of Gujarat, where his research focused on graphene-based materials for flexible electronics.... Read More

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