ASTM D1709 Impact Resistance of Plastic Film by the Free-Falling Dart Method
ASTM D1709 is the ultimate standard for assessing the impact resistance of plastic film using the free-falling dart method. This test evaluates the durability of films under stress, ensuring quality and performance in various applications. Learn how to implement this standard to enhance your product's reliability and safety in the market.

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- Overview
- Scope, Applications, and Benefits
- Test Process
- Specifications
- Instrumentation
- Results and Deliverables
Overview
ASTM D 1709 is the standard method of testing the impact resistance of plastic films and sheeting by a free-falling dart. The technique consists of dropping a weighted dart from a known height, thus permitting computation of the energy delivered to the film upon impact.
This test simulates real-life shock loading and helps evaluate the resistance of plastic films to handling, transportation, and other forms of sudden impact. ASTM D1709 provides a valid measure of material toughness that supports manufacturing quality improvements and performance consistency for packaging, protective, and industrial applications.

Scope, Applications, and Benefits
Scope
ASTM D1709 covers procedures for determining the impact resistance of plastic films by measuring the dart weight that causes failure in 50% of tested specimens.
It evaluates:
- The dart weight required to rupture the film
- Impact strength at a fixed drop height
- Performance differences based on film fabrication and material type
- Failure behavior under sudden shock loading
Two methods are used:
- Method A – For films with lower impact resistance (drop height: 66 cm / 26 in)
- Method B – For higher-strength films (drop height: 152.4 cm / 60 in)
Applications
- Packaging materials used for food, consumer goods, and transport protection
- Construction films, such as vapor barriers and coverings
- Automotive films, insulation layers, and protective coatings
- Electronics packaging, requiring protection against mechanical impact
- General plastic film R&D to optimize formulations and performance
Benefits
- Provides a quantitative measure of film toughness
- Helps determine suitability for impact-prone handling and shipping conditions
- Supports quality control and product consistency
- Assists manufacturers in reducing material failures during logistics
- Enhances product reliability and customer satisfaction
Test Process
Specimen Preparation
Cut film samples to the required size (typically 25.4 cm × 25.4 cm), ensuring they are wrinkle-free, defect-free, and properly conditioned.
1Test Setup and Method Selection
Secure the specimen in the test device, select Method A or B based on film toughness, and adjust dart weight using added or removed masses.
2Impact Testing
Drop the hemispherical dart from the specified height onto the clamped film, varying the weight until 50% specimen failure is achieved.
3Result Determination
Record the dart weight that causes 50% failure as the film’s impact resistance, expressed in grams or kilograms.
4Technical Specifications
| Parameter | Details |
|---|---|
| Test Principle | Free-falling dart impact to determine failure at 50% probability |
| Sample Types | Plastic films and sheeting |
| Specimen Size | Typically 25.4 cm × 25.4 cm (10 in × 10 in) |
| Drop Height | Method A: 66 cm (26 in) Method B: 152.4 cm (60 in) |
| Measured Output | Dart weight causing failure (g or kg) |
| Analysis Basis | Energy required to rupture the film under shock loading |
| Failure Criterion | Rupture or visible tear upon dart impact |
Instrumentation Used for Testing
- Free-falling dart impact tester with hemispherical dart head
- Adjustable dart weights for varying impact loads
- Clamping fixture to hold film securely
- Height-controlled drop mechanism for Methods A and B
- Visual inspection tools for detecting failure or rupture
Results and Deliverables
- Dart weight causing 50% failure (impact resistance value)
- Performance comparison between Methods A and B
- Assessment of film toughness and failure mode
- Impact behavior data for material selection and improvement
- Verification of packaging durability for handling and transport stresses
- Quality control metrics for consistent production performance
Frequently Asked Questions
ASTM D1709 is a standard test method for measuring the impact resistance of plastic film and sheeting.
Method A is used for films with lower impact resistance, and Method B is for higher impact resistance.
The test is straightforward and provides consistent results when comparing different materials. It can be used for a wide range of plastic films and sheeting, from thin films to thicker materials.
ASTM D1709 measures the impact resistance of plastic films using a free-falling dart. The test determines the dart weight that causes 50% of the specimens to fail, providing a measure of the film's toughness.
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